Feasibility study of jet-ejector refrigeration systems as a mechanism for harnessing low-grade thermal energy from different sources

Resumen

Jet-ejector refrigeration systems powered by renewable heat or waste heat sources have the potential to achieve significant primary energy savings when substituting or aiding traditional refrigeration systems. Their field of applicability is vast and the present work has been focused on a detailed study of two applications with great potential following a computational approach: (i) air-conditioning generation powered by solar thermal energy and (ii) internal combustion engine intake air refrigeration powered by its exhaust line waste heat. The research efforts have been directed towards mitigating the negative effect of two of the main weak points of jet-ejector refrigeration systems: their relatively low efficiency and the incapacity of the baseline configuration to operate robustly away from the design conditions. The first issue has been addressed mainly by designing highly optimized jet-ejector geometries using computational fluid dynamics techniques and optimizing the jet-ejector integration in the overall system. The second one has been addressed by carrying out complete characterizations of the refrigeration system response in design and off-design conditions. Advanced strategies to face the refrigeration system performance decay away from design conditions have been proposed, like the utilization of adjustable jet-ejector architectures or the implementation of hot thermal storage tanks. The system response has been analyzed in off-design conditions with two complementary temporal schemes. The steady-state models have been used to optimize the jet-ejector architectures and the overall system operation for representative operating scenarios, while the transient analysis represents a more realistic approach and accounts for changes in climatic conditions, which have an unpredictable and unstable nature. The study has been concluded with a thermoeconomic analysis, which has been useful to discern if the highly optimized designs are competitive when compared to existing refrigeration solutions consolidated in the market. The main conclusions of the steady-state analysis for the solar application are that the transformation from thermal power to refrigeration power can achieve an efficiency of 37.7%, while the global efficiency achieves 20.1% when highly optimized jet-ejectors are used for an evaporating and condensing conditions of 13°C and 40°C, respectively. In dynamic conditions, the implantation of an adjustable jet-ejector brings improvements in refrigeration system efficiency of around 40%, besides improving its capacity to remain in operation. The thermal storage system plays a relevant role in this sense and, for a fixed parabolic trough collector span of 7.1 m, a nominal thermal power consumption of 13.3 kW represents a trade-off between the performance indicators subject to analysis. The thermoeconomic assessment of the most promising system architecture suggests that the operating cost savings are far from compensating for the capital expenditures (16,905€ for a refrigeration capacity of approximately 5.6 kW), evidencing the difficulties of the system to compete against refrigeration solutions currently consolidated in the market and outlining the interest in hybrid solutions. The main conclusion of the automotive application is that it is feasible to achieve in the engine intake line temperatures below 4°C, bringing improvements in volumetric engine efficiency of around 11%. Nevertheless, the system shows vulnerabilities when operating in engine operating points different from the design one.